How To Smoke A Pork Loin On Pellet Grill? The Ultimate Guide

Are you looking to impress your friends and family with a delicious and juicy smoked pork loin? Look no further than your trusty pellet grill!

Smoking a pork loin on a pellet grill is a great way to infuse it with flavor and achieve that perfect tender texture. But where do you start? With so many different recipes and techniques out there, it can be overwhelming.

Don’t worry, we’ve got you covered. In this article, we’ll walk you through the steps to smoke a pork loin on a pellet grill, including prep, cooking, and resting.

So grab your apron and let’s get started!

How To Smoke A Pork Loin On Pellet Grill?

Step 1: Preheat Your Pellet Grill

Before you begin any food prep, preheat your pellet grill to 220-275°F. This will ensure that your grill is up to temperature before you place the meat inside of it.

Step 2: Prep Your Pork Loin

Trim any excess fat from your pork loin, leaving a 1/4 inch fat cap. Mix up your dry rub and apply it generously to the pork loin. Allow the pork loin to sit at room temperature for half an hour before placing it on the grill.

Step 3: Smoke Your Pork Loin

Place your pork loin on the preheated pellet grill, fat side up. Insert a temperature probe if you are using a Bluetooth thermometer. Close the lid and cook at 220-275°F until the internal temperature of the pork loin reaches 145°F. This will take approximately 1.5-2.5 hours depending on the size of your pork loin.

Step 4: Let Your Pork Loin Rest

Remove your pork loin from the pellet grill and allow it to rest for at least 10 minutes before slicing. This will allow the juices to redistribute throughout the meat, resulting in a more tender and flavorful final product.

Choosing The Right Pork Loin

When it comes to smoking a pork loin on a pellet grill, choosing the right cut of meat is crucial. The pork loin is a large, lean cut that can easily dry out if overcooked. Here are some tips for selecting the perfect pork loin for smoking:

1. Look for a pork loin that is pale pink in color and firm to the touch. Avoid any cuts that are saggy or falling apart.

2. Check for even coverage of firm, white fat. This will help keep the meat moist and flavorful during the smoking process.

3. Consider the size of your pork loin. A larger cut will take longer to smoke, while a smaller cut may cook too quickly and dry out.

4. Decide whether you want a bone-in or boneless pork loin. A bone-in cut will add flavor and moisture to the meat, but may be more difficult to carve.

5. Consider the thickness of the pork loin. Thicker cuts will take longer to smoke but will be more flavorful and tender.

6. Check the label for the USDA stamp, which indicates that the meat has been inspected before processing.

By following these tips, you can select a high-quality pork loin that will result in a delicious and tender smoked meat. Remember to always use an instant-read thermometer to ensure that your pork loin is cooked to a safe internal temperature of 145°F before serving.

Preparing The Pork Loin For Smoking

Preparing the pork loin for smoking is an important step that can make a big difference in the final product. Here are some steps to follow:

Step 1: Dry The Pork Loin

Pat the pork loin roast dry with a paper towel to remove any excess moisture. This will help the dry rub stick to the meat and create a nice crust.

Step 2: Trim The Fat

Trim any excess fat on the top of the pork loin that is over 1/4 inch thick. Use a sharp knife to score through the fat cap, cutting down about 1/4 of an inch in a diagonal pattern. This will help the smoke penetrate the meat and create more flavor.

Step 3: Apply The Dry Rub

Mix up your dry rub and apply it generously to the pork loin, making sure to cover all sides of the meat. A good dry rub can enhance the flavor of the pork and create a nice crust on the outside.

Step 4: Let The Pork Loin Rest

Allow the pork loin to sit at room temperature for half an hour before placing it on the grill. This will help the meat cook more evenly and retain its juices.

Step 5: Place The Pork Loin On The Grill

Place the pork loin directly on the grill grates of your smoker, fat side up. Close the lid and smoke for 2 to 2 1/2 hours at 220-275°F. Use a temperature probe to monitor the internal temperature of the pork loin.

Step 6: Check For Doneness

Cook the pork until the internal temperature reaches 145°F. This is a safe temperature recommended by the USDA for pork. Remove the roast from the smoker and tent it with foil. Allow it to rest for 10-15 minutes before slicing against the grain and serving.

Following these steps will ensure that your smoked pork loin turns out juicy, flavorful, and delicious. With a little bit of patience and attention to detail, you can create a crowd-pleasing dish that will impress your family and friends.

Seasoning Options For Pork Loin

When it comes to seasoning a pork loin for smoking, the possibilities are endless. Here are some seasoning options to consider:

1. Sweet and Savory Rub – Combine brown sugar, salt, pepper, garlic powder, onion powder, and paprika for a sweet and savory rub that complements the pork loin’s natural flavor.

2. Spicy Rub – If you’re a fan of heat, try combining chili powder, cumin, cayenne pepper, and smoked paprika for a spicy rub that will add some kick to your pork loin.

3. Herb Rub – Fresh herbs like rosemary, thyme, and sage work well with pork loin. Combine them with garlic powder, onion powder, salt, and pepper for a flavorful herb rub.

4. Citrus Rub – For a tangy and refreshing flavor, combine lemon or lime zest with salt, pepper, and garlic powder for a citrus rub that will brighten up your pork loin.

5. Pre-made Seasonings – If you’re short on time or not confident in your seasoning abilities, there are plenty of pre-made seasonings available at your local grocery store or online. Some popular options include Killer Hog BBQ Rub and Meat Church Honey Hog.

No matter which seasoning option you choose, be sure to coat the entire surface of the pork loin with the rub and let it sit for half an hour before cooking. This will allow the flavors to penetrate the meat and result in a more delicious final product.

Setting Up Your Pellet Grill For Smoking

When it comes to smoking meat on a pellet grill, it’s important to properly set up your grill to ensure the best results. Here are the steps you should follow to set up your pellet grill for smoking:

Step 1: Season Your Pellet Grill

The first step in setting up any new smoker is to season it. This typically involves a dry run without food where you can cook off any residual oils from the factory and coat the inside with a thin layer of cooking oil to prevent rust and make it easier to clean in the future. You should always start by conducting a dry burn, to burn off any machine oil or other contaminants left over from the manufacturing process, before you start cooking. Always check the instructions for your specific grill before starting as the exact steps can vary.

Steps to season a pellet grill:

– Preheat your smoker to as hot as the smoker will allow.

– Conduct a dry burn for about 20 minutes to get rid of any machine oils.

– Reduce the heat to a cooking temperature of around 225 degrees Fahrenheit. This is a pretty common slow and low cooking temp and it won’t rapidly burn off the cooking oil you’ll add next.

– Place a small amount of cooking oil with a high smoke point, such as groundnut or rapeseed oil, in a spray bottle and evenly coat the inside of the smoker.

Step 2: Set Your Pellet Grill To Smoke

Once your pellet grill is seasoned, it’s time to set it up for smoking. Start by filling the hopper with your preferred wood pellets. Then, open up the hood of your grill and set it to “smoke”. This is very important because the grill will feed pellets for 3 1/2 to 4 minutes and then stops. This gives the igniter a chance to light before feeding more fuel. Whereas, if the grill is immediately set to say, 400°F, it will continue to feed pellets until it reaches 400°F and if there is too much fuel over the igniter, it can start muffling and the grill will never light. In that instance, the pellets would simply pile up in the pot. Eventually, spilling all over the place and you don’t want that.

Use the control dial to turn your pellet grill to the smoke setting. If you do not see this setting on your specific model, reference the owner’s manual for the comparable setting. Leave the lid open until you see smoke coming up from the grill. If you do not see smoke, return to step 1.

Step 3: Place Your Meat On The Grill

With your pellet smoker now running at target temperature, carefully place your prepped pork loin on the smoker grates. For the best results, place the meat in the middle of the grate. This will ensure that the meat is far away enough from the heat to not dry out, but close enough to be cooked at temperature.

Step 4: Adjust Temperature As Needed

If you want more smoke flavor, start out as low as it will go for about 30 minutes to an hour then turn it up to 225°F or 250°F after that to finish.

Step 5: Monitor The Internal Temperature Of The Meat

Insert a temperature probe if you are using a Bluetooth thermometer. Close the lid and cook at 220-275°F until the internal temperature of your pork loin reaches 145°F. This will take approximately 1.5-2.5 hours depending on the size of your pork loin.

Step 6: Let Your Pork Loin Rest

Remove your pork loin from the pellet grill and allow it to rest for at least 10 minutes before slicing. This will allow the juices to redistribute throughout the meat, resulting in a more tender and flavorful final product.

By following these steps, you can set up your pellet grill for smoking and achieve delicious results every time.

Smoking The Pork Loin To Perfection

Smoking a pork loin to perfection requires attention to detail and patience. The process begins with preheating your pellet grill to the appropriate temperature, which should be between 220-275°F. Once your grill is heated, it’s time to prepare your pork loin.

Start by trimming any excess fat from the pork loin, leaving a 1/4 inch fat cap. This will help to keep the meat moist and flavorful during the smoking process. Next, mix up your dry rub and apply it generously to the pork loin. Allow the pork loin to sit at room temperature for half an hour before placing it on the grill.

When it’s time to smoke your pork loin, place it on the preheated pellet grill with the fat side up. Insert a temperature probe if you are using a Bluetooth thermometer to monitor the internal temperature of the meat. Close the lid and cook at 220-275°F until the internal temperature of the pork loin reaches 145°F. This will take approximately 1.5-2.5 hours depending on the size of your pork loin.

While smoking your pork loin, it’s important to keep an eye on the grill temperature and adjust as necessary. You may also want to consider spraying your meat with diluted apple cider vinegar every 20-30 minutes to help keep the bark moist and enhance the smoky flavor.

Once your pork loin has reached an internal temperature of 145°F, remove it from the pellet grill and allow it to rest for at least 10 minutes before slicing. This will allow the juices to redistribute throughout the meat, resulting in a more tender and flavorful final product.

Resting And Slicing The Pork Loin

Resting and slicing the pork loin is a crucial step in achieving a perfectly cooked and delicious pork loin. After removing the pork loin from the pellet grill, cover it loosely with aluminum foil to prevent the surface from cooling off too fast. Place the pork loin on a cutting board with a “gravy groove” or a rimmed baking sheet pan to catch any juices.

During the resting period, the meat fibers will relax and reabsorb any juices that were squeezed out during the cooking process. It is important to let the pork loin rest for at least 10 minutes before slicing. This will ensure that the juices are evenly distributed throughout the meat, resulting in a more tender and flavorful final product.

When it comes to slicing the pork loin, it is important to slice it against the grain. This means that you should cut perpendicular to the direction of the muscle fibers. By doing this, you will ensure that each slice is tender and easy to chew.